The Pallet Jack Wheels Guide - Types, Purpose, and When to Replace

Pallet Jack Wheels: A Comprehensive Guide 

Pallet jack wheels are an indispensable component of pallet jacks, which are widely used in warehouses, factories, and retail environments for efficient movement and transportation of pallets. These wheels are available in various sizes and materials, and are specifically designed to withstand heavy-duty usage. In this comprehensive guide, we will explore the different types and sizes of pallet jack wheels, their importance, signs for replacement, and where to find them. 

Types of Pallet Jack Wheel Assemblies 


 Each pallet jack consists of two sets of wheels: 

  1. Steer Wheels 
  2. Load Wheels 

Pallet Jack Steer Wheels 

The steer wheels are larger in diameter than the load wheels and are located at the front of the pallet jack, just below the handle. These wheels are designed to swivel and move around, making it easier to steer the pallet jack. Typically, pallet jack steer wheels are around 7 to 8 inches in diameter. 

Load Wheels for Pallet Jacks 

Load wheels, on the other hand, are located at the end of the forks and provide support to the load while maintaining stability. These wheels are smaller than the steer wheels and enable the movement of the pallet jack while carrying the load. 

Pallet Jack Wheel Sizes 

Wheels for pallet jacks come in various sizes, with the load wheels being smaller than the steer wheels. The load wheel, being the smaller wheel, comes in a range of sizes. They can vary in size, often between 2 and 4 inches with some at exactly 3 inches and some at 2.8 inches in diameter. Often the pallet jack load wheel width is wider than the diameter. For example, some pallet jack wheels are 3 x 3.5 inches or 2.8 x 3.75 inches.  

As previously stated, the pallet jack steer wheels are larger than the load wheels. The steer wheels are commonly between 7 and 8 inches in diameter, with a common size of 7 x 2 inches. These wheels need to be significantly larger in diameter but skinnier in width for proper steering and maneuvering.  

Different Types of Pallet Jack Wheels 

  • Polyurethane 
  • Ultra-Poly 
  • Nylon 
  • Steel 

The choice of wheel type depends on the specific application and the type of load being handled. Several factors need to be considered when selecting the appropriate wheel type for a pallet jack, including load weight, floor conditions, and the operational environment. 

Polyurethane Pallet Jack Wheels 

Polyurethane wheels are one of the most common types of wheels for pallet jacks. They are highly valued for their long-lasting durability on soft floors, such as polished tile. Polyurethane wheels are easier to pull and maneuver versus other types of wheels for pallet jacks and operate quieter and smoother. 

If durable, easy and quiet isn't enough, they are also less likely to scratch the floor. However, there are some cons. Polyurethane wheels on pallet jacks need to be in clean areas. These wheels are susceptible to corrosion if they are exposed to water and other liquids like oil. They are not ideal for environments with debris on the ground as it can cause the wheel to break down. 

Ultra-Poly Pallet Jack Wheels 

Ultra-poly pallet jack wheels are just like the polyurethane, but a little better. They are even easier to move and longer lasting. These wheels for pallet jacks are good in cold environments because they are hard and won’t shatter. 

Nylon Pallet Jack Wheels 

Nylon wheels for pallet jacks are even harder and more corrosion-resistant than ultra-poly wheels. They are good in wet and cold environments, and they are durable in environments with debris on the ground. Nylon wheels are also better for jobs that require the pallet jack to carry heavy loads.  

Steel Pallet Jack Wheels 

Are you wondering, “What is the strongest pallet jack wheel?” Steel pallet jack wheels are the strongest out of all of the pallet jack wheel options as they are the only metal pallet jack wheels. They have their pros and cons though. Since they are steel, they are durable in even the harshest and dirtiest environments. However, they are loud. Steel pallet jack wheels are good for environments where noise isn’t an issue. 

The Importance of Pallet Jack Wheels 

Pallet jack truck wheels play a crucial role in ensuring the smooth and efficient movement of goods within a warehouse or manufacturing facility. Their durability and ability to withstand heavy loads contribute directly to the overall productivity of material handling operations. By choosing the right type and size of replacement wheels for pallet jacks, businesses can minimize downtime, reduce maintenance costs, and increase the longevity of their equipment. 

Signs for Pallet Jack Wheel Replacement 

Over time, pallet jack wheels may wear out or become damaged due to continuous usage. It is essential to identify the signs that indicate the need for wheel replacement to prevent any operational disruptions or potential accidents. Here are a few signs to look out for: 

  • Excessive Wear: Check for uneven tire wear patterns or significant wear on the tread surface of the wheels. If tread width wears down 1/4 of an inch or more, it needs replacing. 
  • Cracks or Breaks: Inspect the wheels for any cracks, breaks, or deformities that may compromise their structural integrity. 
  • Reduced Maneuverability: If the pallet jack becomes increasingly difficult to steer or control, it may be due to worn-out or damaged wheels. 
  • Noise and Vibration: Unusual noises or excessive vibrations while operating the pallet jack could indicate wheel issues. 

For details on damage signs for load wheels specifically, check out How to Tell if Your Pallet Jack Load Wheels Need to be Replaced. 

How to Replace Pallet Jack Wheels 

Replacing pallet jack wheels is a relatively straightforward process that can be done with basic tools and minimal technical expertise. Follow these steps to ensure a smooth replacement: 

  1. Safety First: Before starting the replacement process, ensure that the pallet jack is securely parked, and the load is safely removed. 
  2. Remove the Old Wheels: Use a pin punch and hammer to remove the roll pin, then use punch to drive the axle out of the wheel.  
  3. Install the New Wheels: Align the new wheel with the hole in the bracket and secure them using the axle and roll pin. 
  4. Test and Adjust: Once the new wheels are installed, roll the jack back and forth to ensure wheels are rolling smoothly.  

          For more specific details on replacing corroded pallet jack wheels, here is How to Replace Corroded Pallet Jack Load Wheels 

          Improve Life Span of Pallet Jack Wheels 

          To prolong replacing the wheels on a pallet jack, there are ways to help improve the longevity of them: 

          • Keep floors clean of debris 
          • Routine maintenance on wheels- lubricating and keeping clean
          • Do not overload pallet jack 
          • Stay on flat surfaces and avoid any form of bumps of curbs 

          Where to Find Pallet Jack Wheels 

          Need replacement pallet jack wheels? Look no further! Here at Fast Lift Parts we have an extensive inventory of pallet jack replacement wheels and parts. To name just a few others, we also offer: 

          This only scratches the surface of our inventory. From Crown pallet jack wheels and parts to Wesco pallet jack parts, we can help you with your needs.  

          How to Find Pallet Jack Wheels by Size? 

          The easiest way to find pallet jack wheels by size at Fast Lift Parts is simply by typing in the size in the search bar. For example, to find 6 x 2 pallet jack wheels, go to the search bar in the top right corner and type in “6 x 2 pallet jack wheels” or a similar form of it. Your options will appear, as well as some other related parts, such as a swivel yoke.  

           Use the filters to the left of the page to refine your search. You can also email images of your jack to too identify the correct wheels for your jack.   


          Pallet jack wheels are an essential component of material handling operations, enabling the smooth and efficient movement of goods within warehouses and factories. By understanding the different types, sizes, and signs for replacement, businesses can ensure the longevity and optimal performance of their pallet jacks. Whether you choose to replace the wheels yourself or rely on a trusted supplier, prioritizing the quality and durability of the pallet jack wheels will contribute to the overall productivity of your operations. 

          Remember, regular maintenance and timely replacement of pallet jack wheels will not only enhance safety but also save costs in the long run. So, invest wisely and keep your material handling operations rolling smoothly with reliable pallet jack wheels. 

          Additional Information: 

          • When considering pallet jack wheels, it is essential to assess the specific needs of your application, such as load weight, floor conditions, and the operational environment. This will help in selecting the appropriate wheel material and size. 
          • Some pallet jack wheels are designed for specific purposes, such as heavy-duty loads or electric pallet jacks. Make sure to check the compatibility and specifications of the wheels before purchasing. 
          • It is advisable to consult the manufacturer's guidelines or seek professional advice if you are unsure about the replacement process or the appropriate type of wheels for your pallet jack. 


          How Do I Make Pallet Jack Wheels Work? 

          If your pallet jack wheels are stuck or not working properly, the first thing to do is check for any debris stuck in or on them. Check for cracks, warps, or any other signs of damage to the wheel, yoke or other parts related to the wheel.  

           If your wheels are clean, you could just need to lubricate your wheels and wheel parts. It is always important to perform maintenance on your pallet jack regularly.  

          How Many Wheels Does a Pallet Jack Have? 

          Pallet jacks generally have 4 pallet jack wheels- two steer wheels and two load wheels.  

           If you work in an environment that has rough floors often with debris, Fast Lift Parts sells replacement wheels kits. It might be a good idea to have 8 pallet jack wheels on hand for quick replacement and to stay efficient. 

          What is the Strongest Pallet Jack Wheel? 

          Steel wheels are the strongest and the best for heavy-duty pallet jack wheels. These metal pallet jack wheels can support loads with extreme weight better than other types of pallet jack wheels. They also hold up well against chemicals and any debris on the floor.